A PC/ABS housing DFM case showing why wall thickness, cooling, ribs, gate position, and ejection must be reviewed as one system to control warpage before steel cutting.
A mold design should not only look correct on the drawing. It must also be practical to machine, assemble, try out, adjust, maintain, and run repeatedly in production. At Jeancen Mold, our senior tool
In precision injection molding, a part can pass standard dimensional checks and still fail during assembly. This is one of the most frustrating problems for automotive projects. The T1 samples may loo
Insert molding looks simple when viewed from the finished part. A metal insert is placed into the mold, plastic is injected around it, and the final component combines the strength or function of meta
Some injection molded parts look simple on the outside, but become extremely difficult once optical, cosmetic, and tooling requirements are combined. This automotive lighting project was one of those
A heavy-duty nylon part used in a wet environment should not be treated as a simple "build the mold and test later" project. In this case, Jeancen helped an Australian hardware customer reduce materia
A relay housing may look like a small electronics part, but in tooling terms, it can carry several high-risk features at the same time. In this project, the customer needed a high-precision housing wi
Case Study: High-Precision Relay Housing | Solving 4 Tooling Risks Before Steel Cutting In electronics molding projects, many tooling problems do not start at T1. They start much earlier—during part r
Case Study: Quality Across 6 Tooling Dimensions How Jeancen Reduced First-Trial Risk Across Automotive, Architectural, and Electronics Projects Industries: Automotive Lighting | Building Components |
Case Study: How Professional DFM Analysis Accelerated a TPU Project for an Australian Client Introduction In December 2025, Jeancen Mold Company partnered with an Australian client to develop a spec