Custom TPU molded parts with engineering-driven DFM support, mold design, and production-focused review to improve manufacturability, surface quality, and long-term molding stability.
We design and build production-ready injection molds with a proactive DFM approach before steel cutting. From prototype to high-precision, insert, and 2K/two-shot tooling, we focus on stable performance, easier maintenance, and fast engineering response.
Rapid prototype injection molds engineered for reliable T0/T1 sampling and controlled iteration. 24h DFM feedback to stabilize filling, venting, cooling, and ejection—so you can validate fit, function, and assembly before production tooling.
Prototype tooling designed for fast design changes: modular inserts isolate high-risk features (shutoffs, clips, seal areas) to reduce rework time and accelerate iteration cycles.
Bridge tooling supports pilot runs and early volume while final production tooling is being finalized. Engineered for stable output with a clear transition plan to long-life production molds.
Prototype molds optimized for cosmetic surfaces: controlled parting line strategy, ejection mark control, and surface-finish planning to help teams evaluate appearance early—without over-investing in production tooling.
Insert molds are designed to prevent the insert float/shift during injection: robust locating + capture strategy, flow-aware gating, and part protection for repeatable CTQ assembly fit.
Precision insert molds for magnets and sensor-related components. Locating accuracy, insert protection, and repeatable CTQ alignment are designed to prevent shift and assembly drift.
Insert molds designed with consistent placement geometry for future automation. Stable locating features, service-friendly structure, and scalable tooling logic from pilot to production.
High-polish optical tooling for clear PC/PMMA parts—engineered to reduce stress, haze, burns, and dimensional drift.
Precision housing tooling designed around CTQ datums and assembly interfaces—flatness control, stable shut-offs, repeatable fit.
Cosmetic tooling engineered for finish consistency—controlled polishing plan, defect prevention, and minimized witness marks on visible surfaces.
