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Mold Making

High-performance mold design & build for NPI and stable production. Proactive DFM front-loads risk. Optical, high-precision, insert & multi-shot tooling engineered for uptime and easy maintenance.

Black custom TPU molded parts with U-shaped profile for flexible functional component applications
High-Precision MoldsNPIEngineering ReviewDFMManufacturabilityTPUInjection MoldingTooling Risk
TPU Molded Parts Manufacturer | DFM Support for Custom TPU Components
Optimized injection mold double-loop cooling system design to reduce cycle time and TCO
Mold MakingDFMNPIEngineering ReviewTooling RiskManufacturabilityWarpageCoolingAssembly Fit
Engineering & DFM | Reduce Tooling Risk Before Steel Is Cut | Jeancen Mold
Close-up of prism/linear optical features on a 2K crystal light part, requiring sharp feature replication and high-polish tooling.
2K / Bi-Injection Molds2KAssembly FitHigh-PrecisionManufacturability
2K Light Bar Tooling | Alignment Stability | Jeancen Mold
red cosmetic molded lamp bezel part used to validate surface finish and boundary quality in 2K tooling
2K / Bi-Injection Molds2KAssembly FitEngineering ReviewHigh-PrecisionManufacturability
2K Cosmetic Tooling | Fog Lamp Bezel Surface Control | Jeancen Mold
2K molded automotive tail lamp part showing clean color/material interface line
2K / Bi-Injection Molds2KAssembly FitEngineering ReviewInjection MoldingHigh-PrecisionManufacturability
2K Tail Lamp Tooling | Clean Interface Lines | Jeancen Mold
CAD view of the optical/cosmetic surface on a 2K crystal light part, requiring consistent texture replication and clean shutoffs.
High-Precision MoldsInjection MoldingHigh-PrecisionManufacturability2K
Complex Precision Molds | Multi-Feature Alignment Stability | Jeancen Mold
Cosmetic plastic part with controlled surface texture for automotive interior ambient lighting
High-Precision MoldsAssembly FitInjection MoldingHigh-PrecisionManufacturabilityTooling Risk
Cosmetic Precision Molds | Mirror Finish & Surface Control | Jeancen Mold
Hand-held clear lighting component for a reverse lamp and ADAS light integration, requiring low haze, clean edges, and stable optical appearance.
High-Precision MoldsWarpageDFMAssembly FitManufacturabilityTooling Risk
Tight-Tolerance Molds | CTQ Fit Control for Housings | Jeancen Mold
CAD view of clear polycarbonate light pipe injection mold part for automotive ambient lighting
High-Precision MoldsPCPMMAManufacturabilityHigh-Precision
Optical-Grade Molds | Clear PC/PMMA Light Pipe Tooling | Jeancen Mold
CAD view of an insert-molded housing highlighting interface features and locating points, designed for repeatable positioning and stable assembly.
Insert MoldsInsertInjection MoldingHigh-PrecisionManufacturability
Automation-Ready Insert Molds | Repeatable Placement | Jeancen Mold
Real injection molded ECU housing sample with ribs and bosses, used to validate sink marks, gas traps, and assembly fit before production tooling.
Insert MoldsDFMAssembly FitHigh-PrecisionInjection MoldingInsertManufacturability
Magnet & Sensor Insert Molds | Precision Positioning | Jeancen Mold
3D CAD of an insert-molded plastic bracket with a thin metal insert and a magnet insert, designed for stable assembly and repeatable positioning.
Insert MoldsHigh-PrecisionInjection MoldingInsertManufacturability
Metal Insert Molds | Anti-Shift Overmolding Tooling | Jeancen Mold